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CHOOSING SAFE SOLAR COMPONENTS

Potential safety concerns

There are potential safety concerns when using an all-in-one solar charge controllers or inverters meant for home use in an RV. The primary risks involve fire hazards, electrical failures, and component degradation due to the mobile environment. Here’s what you should be aware of:


1. Vibration and Loose Connections

• RVs experience constant movement, vibrations, and sometimes even strong shocks from rough roads.

• Home-use charge controllers are designed for stationary installations and do not have vibration-resistant terminals or mounting.

• Loose wire connections from vibration can create arcing, which generates heat and increases fire risk.


2. Heat Dissipation and Ventilation

• Home-use units may not be designed for the confined spaces of an RV and could overheat.

• Poor airflow in an RV compartment might lead to overheating and thermal runaway, potentially causing a fire.


3. Compatibility with RV Electrical Systems

• RVs often use floating grounds, while home systems typically have grounded neutral wiring.

• Incorrect grounding can lead to ground loops, which can overheat wiring or cause shocks.


4. Moisture and Corrosion

• RVs are exposed to temperature swings and humidity, which can cause corrosion on electrical terminals.

• If the charge controller is not sealed against moisture, internal components could fail or short-circuit.


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The EG4 systems (like the EG4 18kPV, inverters, and batteries) were not designed or tested for mobile applications like RVs, vans, or trailers. They’re primarily intended for stationary use—think off-grid cabins, homesteads, or emergency backup for houses.

⚠️ Key Concerns for Mobile Use:

  1. Vibration & Shock
     
    • EG4 enclosures aren’t ruggedized for constant jostling.
    • Internal connections, especially terminal blocks and busbars, might loosen or fail over time.

  1. Mounting Orientation
     
    • Some EG4 units require upright mounting with good airflow.
    • Installing sideways (as is sometimes necessary in tight RV spaces) could compromise performance or safety.

  1. Cooling & Ventilation
     
    • EG4 fans are often bottom or rear-mounted, making airflow tricky in confined vehicle setups.
    • They also draw more power idling compared to Victron gear, which matters off-grid.

  1. Certifications
     
    • EG4 is not UL-listed for mobile/off-road use.
    • Victron, on the other hand, is marine- and RV-rated and commonly used in rugged mobile setups worldwide.

✅ When 

Could

EG4 Work in a Rig?

If your rig is parked long-term (think converted bus or tiny home on wheels that rarely moves), EG4 might be okay. Just mount it securely on shock-absorbing rubber feet, and baby it like fine china.

But if you’re boondocking, bumping down washboard BLM roads, or rolling full-time like a solar-powered gypsy—you’ll want:

💪 Best Choice for Mobility:

🔵 Victron Energy — built for the bumps, heat, cold, and chaos of life on the move.

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